Common part numbers

[Donut Slayer]

OK, here is a list of common part numbers for Polaris Sportsmans. I have found this info on the web and its not my creation. It has been compiled from various web sites and I believe the part numbers to be correct. Double check the numbers before using on your machine. If I missed any part numbers please let me know. If you can add additional parts that are interchangeable, please post them. With everyones help, this site can be the best on the web. Thanks, Donut Slayer.

Sportsman 400

Oil filters: Napa 1358
STP SM017
Purolator ML16817 or (P)L14612
Wix 51358

Sparkplugs: NGK BKR5E(02-up)
NGK BKR5ES(02-up)
Champion RC12YC(02-up)
Denso K20PR-U(02-up)
Autolite 3923(02-up)
NGK BR8ES(94-97)
Denso W24ESR-U(94-97)
Autolite 4063(94-97)


Thermal fan sensor: Wells SW526
NAPA FS147

Belt: Polaris # 3211077


Sportsman 500

Oil filters: Napa 1358
STP SM017
Purolator ML16817 or (P)L14612
Wix 51358

Sparkplugs: NGK BKR5ES (96-04)
BKR6ES (00-05 H.O. and 05-06)
Champion RC12YC (all)
Denso K20PR-U (all)
Autolite 3923 (all)

Thermal fan sensor: Wells SW526
NAPA FS147

Belt: Polaris # 3211077


Sportsman 600/700/800


Oil filters: NAPA 1357
Wix 51357
Purolator L14610
SuperTech ST7317

Sparkplugs: NGK BKR7E(all)
Autolite 3922
Denso K22PR-U

Thermal fan sensor: Wells SW526
NAPA FS147

Belt: Polaris # 3211091 (600/700)

[Rubberdown]

Good idea buddy, if ANYONE has anything to add, please do so, so we can get a full list of almost ANYTHING that needs to be replaced....

If you need CV's or half shafts, see this guy, hes a member here and for a limited time, he is offering a 10% discount to members of this forum. His username is cd and he can set you up with CV'c or u-joints etc etc.

[Riven]

The only thing i can add right now is the NGK Iridium plug for the Sportsman 600/700/800 is BKR7EIX

The IX addition should also give an Iridium plug # for the other bikes as well.

[Riven]

K&N part # for the 600-800

Air Filter PL-1003
Oil Filter KN-196 comes in black or CHROME
Precharger PL-1003PK

[braveops]

i came across this stuff when i was looking for something else i hope it helps someone out


I just used the NAPA boot on the rear, very close match.
CV Boot kit for the rear of all 600-800 model Sportsman's that I'm aware of # 7427 this is a Precision brand (rear match) cross to NAPA # 686-2151 ($12).


I think this HL list is the one ...


http://www.highlifter.com/forum/Make_a_list_of_common_n...need/m_888094/tm.htm

Here is a updated "quick list", lots more good stuff above, but this list is GREAT!!!!!!!!!!

Print this list to save a little $ or maybe get you going after hours (highlight what you want to print-right click- choose print-choose selection-press print, at least mine works this way!)

Sp700 Rear wheel bearings Federal-Mogul Bearings 510013
Sp700 Front wheel bearings BCA 510014
Sp700 Rear drive shaft U-joints NAPA # 338
?? Thermal sensor - tells fan when to come on - Wells SW526 less than $30
Sp400 & 500 Oil Filter STP SMO17
Sp?? Fan www.offroadwarehouse.com
Sp500 Fan p/n 30100515 800-341-7757
Sp600 or sp700 oil filter Super Tech ST7317 at Wal-Mart

Need a front dif rebuild, these parts worked on my 04.5 700.
2 Federal Mogul 108 (output bearing)
2 CR# 15801 (output seals)
1 Federal Mogul 306 (input bearing)
1 Federal Mogul 9748 (input seal)
1 CR Speedi-Sleeve 99098 (for input shaft seal)
1 NTA 815 (needle bearing)

NAPA U-joint(338) works on the inner joint of front stock c.v. axle. (SP700)
Stock CV boot for '02 700: Discount Auto Parts P/N 6-1052 Fits Dodge Neon, not sure what year. (front outer match)
Stock CV boot for '03 sp700 Car Quest part # 85-0904 (front outer match) NAPCO.


This is the parts I just used in order to rebuild a rear end on a 2003 Sportsman 600.
Jew your parts dealers for the best prices. I rebuilt this one for less than $90.
Beware that if your Pinion and Ring gear is bad the best deal I found is $250.00 from Polaris. (Just in case)
2) Bearings - 6010-2RSC3 SRI-2 The brand is KYK
1) Bearing - 6306-2RSC3 SRI-2 The brand is KYK
2) Seals - Polaris PN 3233878
1) Seal - Polaris PN 3233785
1) Bushing - Polaris PN 3233577
1) Qt 90w Gear Oil


These are just some other parts that may help you.
U-joint for 2002 700 sp rear prop shaft # 1-0170 this is a SFK brand
U-joint for 05 700 sp rear prop shaft - 338 this is a Precision brand may be the same a 02 model??
Rear axle bearings for nearly all Sportsman's that I'm aware of # 510013 this is a Federal-Mogul Bearing
CV Boot kit for the front of '05 model Sportsman's # 8409 this is a Precision brand.
CV Boot kit for the rear of all 600-800 model Sportsman's that I'm aware of # 7427 this is a Precision brand (rear match) cross to NAPA # 686-2151 ($12).



THE FACTORY POLARIS FAN FROM A 2004 POLARIS SPORTSMAN 400 AND YOU CAN GET IT FROM POLARIS FOR 200 (U.S CURRENCY) OR YOU CAN ORDER IT FROM THE COMPANY THAT MAKES IT FOR 72.00 PLUS SHIPPING. THIS IS THE EXACT FAN. THE PART NUMBER IS SPAL VA07-AP12/C-58A Fan (30100452).HERE IS THE NUMBER TO ORDER IT 800-345-0327, AND THEY MAY HAVE THE OTHER SPORTSMAN FANS ALSO. ENJOY. ""

More stuff, SP500 with the hubs that lock. Front wheel bearings that go inside hub & strut. Timken L44649 & L44643 can be bought at Napa or any parts store. I measured the oil seals and call a local bearing supply store. They wanted more for the seals than Polaris did.

[Donut Slayer]

This is really taking off. Thanks guys :D.

John Deere replacement parts that will fit front diff on sportsmans: (much cheaper than Polaris)

JD part # Roller Kit #MIA 10666
Cage Kit #MIA 10667
Seal Kit #MIA 10654

[cd]

I think year designations should be added where applicable also thanks for the thermal sensor number, I am gonna try that sometime.

[choPppps]

Here are the SPAL dealers for Ontario.

Arctic Traveler 1416 Graham's Lane
Burlington ON, L7S 1W3 Canada 905/637-3468 http://www.atc.ca

Kydd Radiator Service 95 Hamilton Road
London ON, N6B61N2 Canada 519/432-2214 http://www.aluminumradiators.com/

[Turk]

I dont have anything to add at the moment but i'm glad this thread was started.

If I find anything to add thats not here already i'll add it.

[KSCFIRE]

It was time for me to replace my front and rear diff seals for my axles. I bit the bullet and purchased Polaris ones. I then took them down to my local seal and bearing shop, Miller Bearing. The guy at the counter measured them and found matches for the front and rear axle seals and the front shaft seal. I didn't have a rear shaft seal with me. The seals are Chicago Rawhide and the part #'s are: Rear axle- 19630 @ $7.14, Front axle- 692461 @ $4.53 and Front shaft- 692321 @ $ 4.04. I forgot to ask if they were single, double or triple lip seal. As for the flat lipped o-rings for the front that were in the seal kit from polaris, I was refered to a local hydralic shop. I was told there they could probably match up those, but would have better luck if I were to bring in the case so they could get a more accurate measurement off the groove in the case. I haven't got a chance to place these next to the Polaris seals yet to compare, but I hope to soon. If they are the same, what a savings. I should also mention this is for my 04' SP700. I hope to get these next week to compare to my PoPo seals.

[KSCFIRE]

I got the seals today, matched them up at the counter with the parts guy. They're a match. Only one difference is they are single lip not triple. I ask him straight up "Will this make a difference"? He stated that the specs from Chicago Rawhide say the single one is equal. I asked him why the Polaris ones are triple, and he said he believes it's just an extra dust seal. If I get time next week I'm going to tear into my diffs and replace the seals. I'm going to go with the Chicago ones first to give them a try. If them don't work out I'll still have the Polaris ones in reserve. Cross you fingers we might have another $$$ saver.

[msc5195]

Sportsman 500

Purolator ML16817

Here locally the only place selling the Purolator filters is Advanced Auto Parts. They do not stock the ML16817 but can order it for 16.88. I bought a Fram at Wal Mart for 5.88 instead.

Anyone using the Purolator ML16817?

If so where do you buy and how much do you pay?


Thanks

Robert

[Turk]

I use it and bought mine at advance auto parts and they sell them here for just under $6.00 (us funds)

[Turk]

I've been looking to see if there any air filters that cross reference the polaris filters.Will report any findings.

[cd]

not to hijack but for air filters why don't you switch to a foam filter, does a good job blocking out dirt as well as water and its reusable.

[Turk]

I've considered the foam filters as well the K&N filters,I use K&N filters in two of my vehicles and would love to use one in the polaris as well but...What i'm saying is being that I have a carbed machine i'm trying to avoid having to re-jet for a custom filter right now,anyway at least until I learn exactly how to re-jet.Hell first I better learn how to intstall the RD 2" front lift that I bought and is still on my "things to put on the popo" shelf"....(sigh).

[KSCFIRE]

It was time for me to replace my front and rear diff seals for my axles. I bit the bullet and purchased Polaris ones. I then took them down to my local seal and bearing shop, Miller Bearing. The guy at the counter measured them and found matches for the front and rear axle seals and the front shaft seal. I didn't have a rear shaft seal with me. The seals are Chicago Rawhide and the part #'s are: Rear axle- 19630 @ $7.14, Front axle- 692461 @ $4.53 and Front shaft- 692321 @ $ 4.04. I forgot to ask if they were single, double or triple lip seal. As for the flat lipped o-rings for the front that were in the seal kit from polaris, I was refered to a local hydralic shop. I was told there they could probably match up those, but would have better luck if I were to bring in the case so they could get a more accurate measurement off the groove in the case. I haven't got a chance to place these next to the Polaris seals yet to compare, but I hope to soon. If they are the same, what a savings. I should also mention this is for my 04' SP700. I hope to get these next week to compare to my PoPo seals.

Well I finally got to the fronts seals last weekend and they went in great. Haven't had a chance to do the rears yet. After that I'll give them a trail test to see if they perform as good as the OEM's.

[Bigdog800EFI]

I've considered the foam filters as well the K&N filters,I use K&N filters in two of my vehicles and would love to use one in the polaris as well but...What i'm saying is being that I have a carbed machine i'm trying to avoid having to re-jet for a custom filter right now,anyway at least until I learn exactly how to re-jet.Hell first I better learn how to intstall the RD 2" front lift that I bought and is still on my "things to put on the popo" shelf"....(sigh).


Just a filter change you won't need to rejet

[Turk]

Just a filter change you won't need to rejet


Stupid me should of know that,dunno what I was thinking.I must have been thinking about adding a K&N filter and a snorkel.I'm going to stick with the stock paper filter replacement for now.If just a adding a K&N filter alone doesnt really have any performance benefits wont get one until it calls for it.

[Rubberdown]

Okay, I have parts manuals on my PC for a lot of the machines but not all of them, heres a polaris part # for oil filters for the ones that match my amsoil filters. The machines I checked, these are the same,
2000 Magnum 500
04 mag. 330
04 400 sportsman
04 500 sportsman
05 400 sportsman


Polaris # is 3084963

If you use that polaris filter, you can use this Amsoil filter,
Part # EaOM103
and a chrome oil filter (looks pretty sweet, thats what I just put on, is part # EaOM103C

I think I paid around $18 Canadian for the black one and $20 Canadian for the chrome one.


I noticed that NONE of the twins used this part # that I had manuals for.

[yogi]

fram oil filter for single cylinder is PH6017A and is $9.99 at canadian tire.


Donut Slayer have you installed the john deere parts and how are they working out for you?

[Donut Slayer]

No John Deere parts for me, yet. I havent broken anything .:pray:

[OnlyPolaris]

here are different automotive fuel filters that will work on the efi's. the bosch one is the polaris replacement one and the other three are what the bosch number cross refferences to. so the bottom three are direct replacements you can get at an automotive store.

Bosch: 045905273
FRAM: G7143
ACDELCO: GF561F
WIX: 33199

[Atomic]

Oil filters for all atv makes...cross ref. (posted in "tech" forum also)

http://motorcycleinfo.calsci.com/FilterXRef.html

[KSCFIRE]

I finally had a chance to do a good ride test on the Chicago Rawhide seals I matched to the Polaris front and rear differential seals. I just returned from a trip to Wallace, ID. We did 4 days of riding in the mountians including some snow. We averaged 50-70 miles daily. The seals have held up so far. The real test will be when I start hitting the mud and water holes back here at home. That stuff seems to find any flaws if they exist.

[gates]

belt Polaris 3211091 - Dayco HP2004
3211077 - Dayco HP2003

http://www.dayco.ca

[gates]

Polaris 3211091 - Dayco HP2004 regular duty - High Performance HPX2204
Polaris 3211077 - Dayco HP2003 regular duty - High Performance HPX2203

["Bankrupt"]

the john deere parts for the front work. i have/had them in mine and will be buying another set soon.

i busted the stock one with a little less than 100 miles on the machine. bought the john deere one and it went right in and worked perfectly up till about 380 miles. will be buying another set and will replace them again.

[Riven]

I just read on HL that the front cage etc from a Club Car RXT 1550 side by side is the same as the 05-07 popo's. Just in case you cant find a Deere parts.:rockon:

Does any one know if i can use the John Deere cage in my 04 600?

[Turk]

fram oil filter for single cylinder is PH6017A and is $9.99 at canadian tire.


Thanks for posting that,good one to know.They are little cheaper here in the states.

[SCRAMMYTODD]

Riven if you have the centalized front diff JD parts are a go!! They will work for all Centralized front diffs untill they went to Active Decent Control like mine :(

[sfd_324]

I've considered the foam filters as well the K&N..

I actually have the K&N in my 02' 400....Is there an advantage to using the UNI Filter over the K&N???? I noticed most of you are using it!

Would like to at least try one if its an advantage...need all the help i can get with that little ol 400.

Best place to buy in US?
ALSO......Do any of you use the pre-filter over the K&N or do you just run it straight?


Thanks!

[Turk]

ALSO......Do any of you use the pre-filter over the K&N or do you just run it straight?


I went ahead and got the K&N filter with the pre-filter and so far so good.

[Turk]

Best place to buy in US?


I got my K&N from a member of this forum.Try sending a PM to Bigdog800EFI of Fox Valley ATV and ask him if he has the UNI for purchase.

[Riven]

I actually have the K&N in my 02' 400....Is there an advantage to using the UNI Filter over the K&N???? I noticed most of you are using it!

Would like to at least try one if its an advantage...need all the help i can get with that little ol 400.

Best place to buy in US?
ALSO......Do any of you use the pre-filter over the K&N or do you just run it straight?


Thanks!

I run a K&N with the pre-filter. It does stop lots of bigger crap for getting to the filter. My stock one had one from new so i figure the K&N should have one as well.

[Riven]

Riven if you have the centalized front diff JD parts are a go!! They will work for all Centralized front diffs untill they went to Active Decent Control like mine :(

Thanks
Glad to hear that:rockon:

Now if i had only known when i blew the front cage a few years back:mad:

[x2rider]

Polaris 3211091 - Dayco HP2004 regular duty - High Performance HPX2204
Polaris 3211077 - Dayco HP2003 regular duty - High Performance HPX2203

Just wondering if anyone has a belt number for an '06 Polaris X2? Polaris# 3211113?

[ken5_0]

Will the JD front diff parts work on a 2004.5 sportsman 400?
Also does anyone have a good alternative for front axleshafts?

[PoBoy800]

I've read that the Unifilter stops more dust and sand if you're running dunes etc. The K&N gives a little more air flow. Run a prefilter with either one.

[Turk]

Just wondering if anyone has a belt number for an '06 Polaris X2? Polaris# 3211113?

3211113 seems to cover SP 500-800 years 2007-2008


I found this belt # for the 2006 SP X2

Polaris : A06MN50AU SPORTSMAN X2 (2006)
SKU: 3211091
BELT-DRIVE,(5)
$49.79

http://www.babbittsonline.com/pages/parts/viewbybrand/default.aspx

[mudsportsman05]

Just a heads up:
I read on HL that the JD armature plates dont hold as well as the polaris ones.

[mm800]

Airtex fuel pump #E8198 89-92 Hyundai Sonata was an exact replacement for my 05 800. Ive had it on for a couple months with no problems.

[x2rider]

3211113 seems to cover SP 500-800 years 2007-2008


I found this belt # for the 2006 SP X2

Polaris : A06MN50AU SPORTSMAN X2 (2006)
SKU: 3211091
BELT-DRIVE,(5)
$49.79

http://www.babbittsonline.com/pages/parts/viewbybrand/default.aspx


THanx TURK!!!

[Rubberdown]

Good to see the "common numbers" thread here. I started it at HL. Has saved me money a frustration, especially out on rides needing something and being able to go to town and get enough parts to get back in the game.

The last time a couple weeks ago was a broken prop shaft u joint. I looked at my laminated sheet of numbers that is always in my truck and had a u joint in less than a hour, had it installed in a couple more. Without the list it would have been a wasted weekend.

Well then you had a GREAT idea over there, and without it, this one might not have started either, so thank you sir, and welcome to the forum ;)

[Turk]

Good to see the "common numbers" thread here. I started it at HL. Has saved me money a frustration, especially out on rides needing something and being able to go to town and get enough parts to get back in the game.



Welcome Butcher and welcome to all & any other of the Mud Mafia crew that may venture over here in the future.





THanx TURK!!!

Your very welcome glad I could help.

[torkmonster]

Airtex E8198, Carter P72118 Ac Delco EP308, or any other that fits -89 Hyundai Sonata 2.4. Polaris twins

[jimmypsp700]

50w, 12v high beam headlight bulb. At lease on the older models pre 2005....

Bulb: GE 886

[sacul]

for a starter solenoid. go to your local lawnmower-small engine parts house. mtd part number 435435. cost 18 doll hairs instead of 50 form polaris. i was told by someone on the other forum that this is the new replacement part anyway(true or not i don't know, just what i was told).

[Rebel64]

#2410642

[mm800]

Just got through putting a boot from Turner Cycles for one of his front Popo axles on one of the outer rear joints. Seems to be a good fit, it was a little loose on the small end before I clamped it, but dont see a problem with it.

[Dirtbmw20]

Did anybody ever get a number for ball joints on the aftermarket ???

[Mudjunkie]

does neone know if
Thermal fan sensor: Wells SW526
NAPA FS147
is compatible with a 2000 polaris 335 sportsman?

[Blisterd]

Napa # FW143
Advacned Auto # 51013

I have gone to canadian tire and picked up bearings for a 91 ford escort for the front will fit the rear of a polaris 500. The number is 013-0531-61 national $35 might save someone some money.I have a $100 bearing in the left side and a $35 dollar bearing in the right.I wonder which will wear out first?The bearings at the top are other options.I hope this helps.

[sfd_324]

http://cgi.ebay.com/ebaymotors/05-07-POLARIS-SPORTSMAN-700-800-RANGER-XP-COOLING-FAN_W0QQcmdZViewItemQQ_trksidZp3286Q2ec0Q2em14QQha shZitem45ee41bbd7QQitemZ300350028759QQptZMotorsQ5f ATVQ5fPartsQ5fAccessories

[04 po po 700]

unless i missed it,but is there anything that would replace the tie rod ends on a 2004 700 sportsman besides getting them from polaris?

[Lennox]

Is there another number for the NAPA ujoints? I have an 04 600 and NAPA cant cross ref the number listed here.??

[Camo500EFI]

The Polaris cooling fan direct from Spal Industries has a cross kit number 30100411 for $79.00 plus shipping. All I had to swap out was the shroud and plug.

http://www.spalusa.com/store/main.aspx?p=itemdetail&item=30100411

[Lennox]

2004 Sportsman 600 universal joints (all the u-joints on the atv) Car Quest 1-0170 I paid $8.00 per with grease fitting.

[sfd_324]

unless i missed it,but is there anything that would replace the tie rod ends on a 2004 700 sportsman besides getting them from polaris?

google all balls racing
HD tie rod ends.......about 39.00 per side.

[04 po po 700]

google all balls racing
HD tie rod ends.......about 39.00 per side.

ok thanks

[04 po po 700]

Airtex E8198, Carter P72118 Ac Delco EP308, or any other that fits -89 Hyundai Sonata 2.4. Polaris twins

the 700 and 800 take the same fuel pump??

[racer37l]

Dayco HPX 2239 replacement for polaris 3211113 belt

[04 po po 700]

is there some for the a-arm/control arm bushings?

[04 po po 700]

is there a automotive part number for the exhaust donut gaskets?
the polaris part number is 3610047 they are $14.91each, i am hoping to find one at a parts store for cheaper.

[Polaris500Sportsman]

Anybody got the cross reference numbers for the Rear Wheel bearings on a 2006 Sportsman? NAPA numbers?

[Rebel64]

Anybody have the front lite (polaris 4011066) and rear tail lite (polaris 4011064) cross reference #'s?

[racer37l]

I put Sylvania 894 bulbs in my '07 800. Hope this helps!

[Rebel64]

Decided just to upgrade to HID's on her bike, but for the life of me I can't remember the #. 07 500

[racer37l]

Have you looked at DDMtuning.com kits? I hear they have good prices and are plug--n-play.

[ill*eagle]

Any candian numbers for the rear prop shaft U-joints?
I tried the napa number and they just looked at me funny....but i was wearing rubber boots...lol

[Rebel64]

No but I've bought from VVME before and they still have a huge selection.
9004 rings a bell though after looking around there.

Oops I was replying to Con there on the HID's up above.

[06sportsman]

Any candian numbers for the rear prop shaft U-joints?
I tried the napa number and they just looked at me funny....but i was wearing rubber boots...lol

Tell them it's a US Napa part number and they can look it up in their computer. the local one here did that for me.

[ill*eagle]

Perfect! Thanks ! Man I hate changing them! Bent the vise all up getting the old ones out!
and I have to change 8 of them, maybe 10 :S
I wonder if the princess auto tool will work on those!?!?

[English]

10?

does it have that many?

Front ones had some slop too?

U can use press if ya need.

[ill*eagle]

Lol, only 4 on the 800 and 6 on the 700 :( I've got the old ones all out! the front wernt bad. just a little crusty....and they arn't much and why not just get them all outta the way! The 700 was waaaay crustyer in the front!

[racer37l]

You better make sure he has all his fingers when leaves, if you let him use the press! lol

[ill*eagle]

Canada Napa number for rear prop shaft U-joints for 700 800 Sportsman is 1-0170.
22 dollhairs and change. Not bad!